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Render of a black cylindrical vibration sensor marked VS-1 Vibration, with a ribbed band, a tapered black cap with a lit green light pipe and a WAKE mark, a square flange with four socket-head screws and a stainless hex, bolted to a finned cast-iron motor housing. Drag to turn

Bolt-on vibration sensor

IndustrialConcept, not built

Idea“A sensor that bolts onto a motor and tells my phone when it starts shaking more than usual.”

It screws into a tapped hole in a motor housing by its M8 stud and measures vibration with a 3-axis accelerometer, sending readings over Bluetooth LE through its plastic cap. The body is machined metal, and a magnet held against the WAKE mark wakes it.

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See it come apart

One turn around the design, while its parts move apart and go back together. Rendered from the design files, like the 3D view above. It isn't footage of a real unit.

Product facts

Size
Ø49 × 91.5 mm
Mounting
52 mm square flange, M8 × 1.25 stud
Board
36 × 37.7 mm, 4 layers
Parts on the board
32
Board checks
Routing and manufacturing passed

From the design files, November 2026.

What isn't done yet

  • Its accelerometer is too slow to catch bearing faults. It can tell you the motor is shaking more, not why.
  • How vibration travels from the motor to the sensor hasn't been analysed.
  • The body is machined metal, so it needs a machine shop, not a 3D printer.
  • No firmware has been written for it, and no unit has been built.

Inside it

The same sensor pulled apart: stainless base, gasket, grey cradle round an aluminium spine, a blue cell and the routed circuit board on one side, and the anodised barrel, O-ring and black cap on the other.
The product pulled apart, with its real routed circuit board inside.
Its nearly round circuit board with a printed antenna on a tab, a radio chip, an accelerometer at the centre and a Hall switch at the front edge.
The circuit board our engines placed, routed and checked.

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